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Industrial equipment and mechanical parts - Shape-memory alloys

Shape-memory alloys
Outline
When the shape-memory alloys is deformed under a certain temperature, and then heated, it recovers its original shape before its deformation. Alloys with this unique characteristic are used for temperature sensors, actuators, fastening jigs, and so on.
In addition, this alloy has another characteristic called superelasticity. When it is bent or stretched like a rubber band, it recovers its original shape after the bending or stretching stress is removed. Using this characteristic to recover the original shape to some extent of the deformation, this alloy is applied to lifestyle products, electrical equipments and products in the medical care area.

Currently, several kinds of shape-memory alloys and elastic alloys are known, but among them, the Ni-Ti alloy has the best shape-recovery performance, durability and corrosion-resistance.
Our KTS-SM alloy is one of the most reliable Ni-Ti alloys, both as a shape-memory alloy and a superelastic alloy, with our wealth of experience in the technology of melting and processing titanium and titanium alloys.

Features
[ Shape-memory alloy and superelastic alloy ]

The shape-memory effect is expressed as thermo-elastic martensitic transformation; the transformed martensite phase is reversely transformed into the parent phase (austenite) when heating. The superelasticity is expressed as stress-induced martensitic transformation; the martensite phase induced by the loaded stress is transformed into the parent phase by relief of the loaded stress.

Its physical behavior is explained on the stress-strain curve as follows:

(1) Normally, on metallic materials, the strain is proportional to the stress in the elastic area, but, if a given strain exceeds the elasticity range, it enters the yielding area. If the stress is removed at the yielding area, the deformation permanently remains after removal of the stress.
(2) With regard to the shape-memory effect, if any deformation is applied to the martensite phase at the low temperature phase, the deformation in the shape remains after relieving the load in the yielding area in the same manner as normal metals, but the strain is completely removed by heating up to higher than the transformation temperature, at which the alloy recovers to the mother phase.
(3) With regard to superelasticity, yielding occurs in the same manner as normal metals, but when the load is removed, the phenomenon occurs reversely, recovering to the original condition. The NiTi superelastic alloy recovers to its original shape from an 8% deformation in appearance.

 the stress-strain curve as follows
[ Principle properties of KSM-SM alloy ]

Density 6.4 ~ 6.5 [ g/cm3 ]
Specific heat 0.3 [ kJ/(kgK) ]
Electric resistance 0.5 ~ 1.1 [ 10-6m ]
Heat conductivity 21 [ W/(mK) ]
Linear coefficient of expansion 10 [ 10-6/K ]
Modules of rigidity Martensite phase 5 ~ 10 [ GPa ]
Austenite phase 15 ~ 25 [ GPa ]
Young’s modules Martensite phase 15 ~ 30 [ GP ]
Austenite phase 50 ~ 70 [ GPa ]
Hardness Martensite phase 180 ~ 300 [ Hv ]
Austenite phase 300 ~ 400 [ Hv ]
Rupture stress Martensite phase 700 ~ 1000 [ MPa ]
Austenite phase 1200 ~ 1500 [ MPa ]
Elongation Martensite phase ~ 30 [ % ]
Austenite phase ~ 20 [ % ]
[ Alloy series ]

We have prepared various series of KTS-SM alloys depending on shape-memory and superelasticity characteristics.

Effect Alloy series Transforming temperature
(°C)
Recoverable stress
(%)
Temperature hysteresis
(°C)
Temperature cyclic characteristic Application example
Shape-memory effect NiTi
NiTi-Co
- 20 ~ 70 1 2 ~ 3 > 1,000,000 Sensor actuator (long life)
NiTi-Cu 40 ~ 80 5 ~ 6 10 ~ 15 < 50,000 Sensor actuator (large stroke)
NiTi - 10 ~ 100 6 ~ 8 20 = 40 < 100 Connector joint
Superelasticity NiTi
NiTi-Co,V,Cr
- 6 ~ 8 - - Various spring elements

Features of KSM - SM alloy
[ Significant shape-memory performance and recoverable stress ]

Significant shape-memory performance and recoverable stress are achieved.

[ Superb corrosion resistance and wear resistance ]

This alloy series has superb corrosion resistance nearly equal to that of titanium and titanium alloy. In comparison with wear-resistant materials such as titanium and nickel alloys etc., it has far better wear-resistant characteristics.

[ Quality assurance under our consistent manufacturing system ]

We are aiming to operate under a fully dependable quality control system with a consistent manufacturing system that includes all processes from melting the mother metal material, to producing the final products that exhibit shape-memory characteristics.

[ Highly accurate device design ]

Based on our accumulated database, we can support customers from the design stage of the devices right through to trial product production in order to meet our customers’ requirements.

[ Various shapes ]

We can offer various shapes of products such as round wires, rectangular wires, extra-fine wires (0.002 mm and up), ribbons, coil springs, 3-dimensional shapes, and so on.

Extra-fine wire

Extra-fine wire
 Extra-thin plate

Extra-thin plate

Wire

Wire
 Various springs

Various springs

Guide to products
Application field of KSM-SM alloy

  Shape-memory alloy Superelasticity alloy
Household electric appliances Coffee makers Antenna for cellular phones
Industrial equipments Pipe joints, Fire-preventive dampers  
Household equipments Mixing water faucets, Water adjusting valves for gas-type hot-water suppliers, Underfloor ventilation covers, Hot water shut-down valves for water purifiers  
Transportation equipments Exhaust control equipments for fuel vapor gas  
Personal ornaments   Brassiere wires, Spectacle frames, Shoulder pad wires, Petticoats, Accessories
Medical equipments Artificial dental roots Orthodontic wires, Guide wires
Hobby goods Toys Spinner baits, Through-hole wires

Spectacle frames Spectacle frames

Spectacle frames

Underfloor ventilation covers

Underfloor ventilation covers
 Orthodontic wires

Orthodontic wires


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